Inspection and Measuring Equipment for Gauze Yarn with Customer Management System

Technical parameters of the whole machine

The gauze online inspection system is used to quickly, stably, efficiently, and real-time detect various defects on the gauze surface, such as black spots, foreign fibers with various colors, hair strands, metal wires, mosquitoes, oil stains, etc. The system can save the defects locations and defects pictures in real time. It is convenient for customers to eliminate defects in time, carry out product management, and improve product quality.

The gauze online inspection system is suitable for installation on the folding machine production line which is the back end of the medical gauze production line. It can communicate with the picking machine. It is convenient for customers to locate the defects and remove defective products in time. The system can store the statistical data of defects according to the date and time, volume number, generate defects maps and report files, which is convenient for later customer management and tracking quality data.

1.1 Machine performance indicators

Inspection type: gauze

Inspection mode: online

Inspection width: up to 500mm

Installation location: back-end folding machine production line

Inspection speed: <=30m/min

Lamp lifetime: 10000 hours

Number of cameras: 1

Inspection accuracy: 0.2mm2

System architecture:

The detection system is composed of optical system, industrial camera,image acquisition and processing module, upper computer HMI and electric control cabinet. The detection system is mainly based on machine visual technology, and its core is to use deep learning algorithms on the embedded image processing platform to identify defects. Under the irradiation of a special light source, the high-speed industrial line scan cameras are used to capture the surface image of the gauze. The system finds and stores the defects images/information. When the defect image is detected, the system outputs a stop electrical signal and stops the gauze containing the defect in the designated area, Easy for workers to locate the defective gauze

Defect type:

black spots, foreign fibers (color), hair strands, metal filaments, cotton lint, broken yarn, etc.

Defect size: as shown in the picture below, all defects >=0.2mm² need to be detected.

One set of processing platform can process four standard channels at the same time (500mm is a unit, channel)

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.