Gear Inspection Methods and Measurement 360 degree High Speed Detection Machine

Product background

With the advancement of technology in the past ten years, the requirements for components have become higher and higher. In the field of industrial manufacturing, the smallest components can affect the normal operation and safety of equipment. Especially in the fields of aerospace and electronics, the requirements are higher. The hardware visual inspection intelligent vision system developed by Haotianchen for hardware production problems can solve the problems of hardware gears, cracks, whether the inner and outer diameters are concentric, and the hole spacing.

The precision manufacturing industry provides the key components of the manufacturing industry and is the top of the industrial chain, and it is also extremely strict with regard to product quality. The application of machine vision inspection equipment in the field of precision manufacturing, the appearance inspection and dimension measurement of precision parts and components is a powerful driving force to enhance the competitiveness of enterprises.

Inspection principle

The machine vision inspection system can solve different types of screws, nuts, hardware accessories, mobile phone accessories, auto parts, small screws, precision screws, gaskets, special-shaped parts, stamping parts, injection parts, galvanized screws, precision hardware, special-shaped hardware, etc. Detection, detection types include: crack, head text/shape, length, diameter, screw and nut with or without thread, thread inner and outer diameter, thread pitch, thread angle, bottom shape, bending, multi-section height/width/thickness, inverted Angle/Included Angle, Number of Teeth, Surface Features, Surface Defects, Imprints, Surface Defects, etc.

Using machine vision to detect mechanical workpieces needs to meet the following requirements: (1) The obtained workpiece outline image quality is good, and the target area should be clear. (2) The detection efficiency is high, the contour of the workpiece and the related parameters can be obtained quickly, and the processing can be performed quickly to achieve the target action. The visual inspection system designed by our company, the inspection object is metal material, the reflectivity is not high, the general size, the inspection goal is to obtain the dimensional parameters such as the number of gear teeth, the diameter of the index circle, the tooth shape defect, etc., without the need to obtain clear surface defects, comprehensive Considering various factors, the lighting part adopts a forward direct lighting system composed of a ring LED light source, and the arrangement sequence is CCD camera, lens, ring light source, and the tested part.

Equipment details&parameters

The application of precision visual inspection equipment in precision manufacturing mainly includes two aspects:One is precise measurement. It is usually used to detect length, straightness, flatness, perpendicularity, etc. It is mainly used to measure the data related to the size of the workpiece.The second is precision testing. The equipment provides fast, accurate and repeatable detection of cosmetic defects and flaws in precision components.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.